SERVICES

WHAT IS EPOXY FLOOR COATING?

Epoxy floor coating is a durable, long-lasting flooring solution created by applying multiple layers of epoxy resin to a prepared concrete surface. Known for its glossy finish and resistance to wear, epoxy flooring is commonly used in industrial, commercial, and residential settings.
 

Here are the steps involved in applying epoxy floor coating:

• Surface Preparation: The concrete surface must be cleaned thoroughly and mechanically prepared, typically by grinding or shot-blasting, to ensure proper adhesion of the epoxy.

• Repairs: Any cracks, chips, or holes in the concrete are patched with a suitable repair compound.

• Primer Application: A primer coat of epoxy is applied to the surface to promote bonding and prevent bubbles or pinholes.

• Epoxy Coating: Once the primer has cured, one or more layers of 100% solids epoxy resin are applied. This may include colour, flakes, or metallic additives, depending on the design preferences.

• Optional Topcoat: A polyurethane or polyaspartic topcoat may be applied for added UV protection, chemical resistance, and enhanced durability.

• Curing: The floor is allowed to cure, typically over 24–72 hours, depending on the type of epoxy and ambient conditions.

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EPOXY FLOOR COATING VS POLISHED CONCRETE

Appearance

Epoxy floors are available in a wide variety of colours, patterns, and finishes—including solid colours, decorative flakes, and metallic effects. The finish is uniform, glossy (unless matte is specified), and can completely change the look of a space. Polished concrete, on the other hand, highlights the natural characteristics of the existing concrete slab.

Epoxy flooring is ideal for clients who want a decorative, customisable look. It can even be branded with logos or markings, making it popular for commercial and retail environments.

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Durability

Epoxy flooring provides a hard, impact-resistant surface ideal for heavy-duty environments. It is highly resistant to chemicals, stains, and abrasions, making it suitable for garages, commercial kitchens, manufacturing facilities, and warehouses.

Compared to polished concrete, epoxy can offer better resistance to specific chemical or moisture conditions. However, epoxy may require re-coating every 5–10 years depending on usage, whereas polished concrete can last decades with minimal maintenance.

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Moisture Resistance

Epoxy coatings provide a seamless, non-porous surface, protecting the concrete underneath from moisture infiltration. This makes them ideal in areas prone to spills, such as garages, restrooms, food prep areas, or medical environments. Polished concrete, although dense and resistant to dusting, is still more porous than epoxy unless sealed.

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Slip Resistance

Epoxy coatings can be formulated with anti-slip additives to improve safety in wet or high-traffic environments. This makes epoxy a smart choice in industrial settings or areas requiring slip-rated surfaces. Polished concrete can also be made slip-resistant, but may not offer the same level of customisation as epoxy.

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Cost

Epoxy floor coatings are typically less expensive than polished concrete in the short term, especially for small spaces. The installation process is quicker, and the ability to overlay existing concrete means lower prep costs in some cases. However, depending on the wear and tear, epoxy may require more frequent maintenance or reapplication over time, increasing long-term costs.

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BEST USE CASES FOR EPOXY FLOOR COATING

• Garages and Workshops

• Warehouses and Manufacturing Facilities

• Showrooms and Retail Spaces

• Commercial Kitchens and Food Prep Areas

• Hospitals, Laboratories, and Clean Rooms

• Restrooms and Locker Rooms